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SHOPRIDER SERVICE MANUAL 2007
1-800-743-0772
GENERAL TECHNICAL SPECIFICATIONS
BATTERY
A combination of two or more cells electrically connected to work together to produce electric energy.
Most Shoprider Powerchairs and Scooters use SEALED LEAD ACID (SLA) BATTERIES. There are
two versions of the SLA battery: AGM (Absorbed Glass Mat) or Gel-cell batteries.
SLA batteries are rechargeable 12 volt deep cycle batteries. Most Shoprider models use two SLA
batteries in series (except the 889-DXD 2-seat model uses four batteries, which is in parallel and
series). Shoprider has introduced a new battery technology, Envirofriendlybattery, which is found
in some Shoprider models. Deep cycle batteries are designed to discharge small amounts of current
(amps) over a long period of time. They are also designed to be charged-discharged up to 400 cycles
when properly maintained and cared for.
Due to the improved SLA battery technology, Shoprider uses AGM batteries. This battery has been
classified as non-dangerous and is not restricted for transport by air, land, or sea. It is also classified
as non-hazardous and is therefore exempt from hazardous material regulations. Because of the way
the batteries are defined, Material Safety Data Sheets (MSDS) are a sub-requirement of the
Occupational Safety and Health Administration (OSHA) and not required for transport. A copy of the
MSDS can be found in this manual.
Please note that although considered safe, SLA batteries can be dangerous. SLA batteries
contain two toxic elements: Sulfuric Acid and Lead. In addition, Sulfuric acid is highly explosive. When
SLA batteries are charged they produce hydrogen gas, which is highly flammable and can cause
explosion. Therefore, proper handling is mandatory at all times!
Explosion Improper charging, poor maintenance or battery failure can cause low acid/electrolyte
levels, resulting in high concentrations of hydrogen gas and an explosion, although sealed lead acid
(SLA) batteries are much less likely to explode.
Fire Dropping a tool or touching a watch or bracelet across the terminals can result in a shock,
sparks, smoke, and even an explosion.
Pollution All old SLA batteries must be recycled through an approved source to prevent improper
disposal. Improperly disposed SLA batteries can damage the environment, result in major fines and
criminal imprisonment.
Follow these steps to store SLA batteries:
Always store the batteries FULLY CHARGED
Check batteries once a month and re-charge as needed
When storing a power wheelchair or scooter for more than 2 weeks, charge the batteries and then
disconnect them
Avoid hot & cold extremes when storing
Always charge batteries completely & test batteries (SLA battery load test and faulty cell check)
before beginning any diagnostics for accurate results.
NOTE: Load testing SLA batteries is the quickest method of testing batteries. Always charge batteries
completely before performing load test. As a general rule, SLA batteries should not drop more than a
volt under a 10-second load.
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Résumé du contenu

Page 1 - 1-800-743-0772

v012007jnb 1 SHOPRIDER SERVICE MANUAL 2007 1-800-743-0772 GENERAL TECHNICAL SPECIFICATIONS BATTERY A combination of two or more cells electrically c

Page 2

v012007jnb 10 SHOPRIDER SERVICE MANUAL 2007 1-800-743-0772 Electric motor multi-meter readings: Motor <1.0 Ω (ohms) 18-24 volts at throttl

Page 3

v012007jnb 11 SHOPRIDER SERVICE MANUAL 2007 1-800-743-0772 TRANSAXLES AND WORM GEARS A unit combining the transmission and differential of a powered

Page 4 - EnvirofriendlyJ Battery

v012007jnb 12 SHOPRIDER SERVICE MANUAL 2007 1-800-743-0772 SCOOTER MAIN CONTROL BOX The main control box includes the main control board or main con

Page 5 - CHARGERS

v012007jnb 13 SHOPRIDER SERVICE MANUAL 2007 1-800-743-0772 THROTTLE POTENTIOMETER VARIABLE RESISTOR (throttle pot) Resistor for regulating current ak

Page 6 - ELECTROMAGNETIC BRAKE

v012007jnb 14 SHOPRIDER SERVICE MANUAL 2007 1-800-743-0772 SPEED POTENTIOMETER VARIABLE RESISTOR (speed pot) Resistor for regulating current aka rheo

Page 7 - BRAKE WITH MICRO-SWITCH

v012007jnb 15 SHOPRIDER SERVICE MANUAL 2007 1-800-743-0772 FIG. 1A SCOOTER SECONDARY SPEED RESISTOR (SPEED POT VARIABLE RESISTOR 10K or 25K) FIG. 1B

Page 8

v012007jnb16SHOPRIDER SERVICE MANUAL 20071-800-743-0772SCOOTER TROUBLESHOOTINGPower wheelchair diagnostics begin on page 19UNIT LIGHTS UP/HO RN WORK S

Page 9 - ELECTRIC MOTOR

v012007jnb17SHOPRIDER SERVICE MANUAL 20071-800-743-0772Verify wiring at solder joints - At the speed potentiometer and throttle potentio meter.If OK…C

Page 10

v012007jnb18SHOPRIDER SERVICE MANUAL 20071-800-743-0772good even though there is a defective wire. Another way to test continuity is by voltag e. This

Page 11 - TRANSAXLES AND WORM GEARS

v012007jnb 19 SHOPRIDER SERVICE MANUAL 2007 1-800-743-0772 THE SHOPRIDER POWER WHEELCHAIR Joystick Controller (PG Drives Technology VSI) The VSI is

Page 12

v012007jnb 2 SHOPRIDER SERVICE MANUAL 2007 1-800-743-0772 CHARGING SLA BATTERIES To properly charge your mobility batteries, follow these simple pro

Page 13

v012007jnb 20 SHOPRIDER SERVICE MANUAL 2007 1-800-743-0772 OTHER VSI FEATURES LOCK MODE: The VSI controller, when preprogrammed with lock mode tur

Page 14

v012007jnb 21 SHOPRIDER SERVICE MANUAL 2007 1-800-743-0772 CONTROLLER PROGRAMMING SHEET VSI Integral Controller from PG Drives Technology Parameter

Page 15 - FIG. 1A

v012007jnb 22 SHOPRIDER SERVICE MANUAL 2007 1-800-743-0772 INTRODUCTION TO CONTROLLER DIAGNOSTICS The primary objective of this guide, develop

Page 16 - SCOOTER TROUBLESHOOTING

v012007jnb 23 SHOPRIDER SERVICE MANUAL 2007 1-800-743-0772 DETECTING A TRIP HAS OCCURRED Firstly observe the controller’s battery gauge (TruCharge) d

Page 17 - SHOPRIDER SERVICE MANUAL 2007

v012007jnb 24 SHOPRIDER SERVICE MANUAL 2007 1-800-743-0772

Page 18

v012007jnb 25 SHOPRIDER SERVICE MANUAL 2007 1-800-743-0772 TRIP TABLES Use the following tables to determine the trip description then refer to the

Page 19

v012007jnb 26 SHOPRIDER SERVICE MANUAL 2007 1-800-743-0772 If any other trip code is experienced, please contact Shoprider for further details.

Page 20

v012007jnb 27 SHOPRIDER SERVICE MANUAL 2007 1-800-743-0772 If any other trip code is experienced, please contact Shoprider for further details.

Page 21 - CONTROLLER PROGRAMMING SHEET

v012007jnb 28 SHOPRIDER SERVICE MANUAL 2007 1-800-743-0772 TRIP TYPES & THEIR POSSIBLE CAUSES Once the trip type has been established, refer to t

Page 22

v012007jnb 29 SHOPRIDER SERVICE MANUAL 2007 1-800-743-0772 SMP QUICK TEST Swap motor connectors, plugging the left side (white) into the right side (

Page 23 - TRIP DIAGNOSIS

v012007jnb 3 SHOPRIDER SERVICE MANUAL 2007 1-800-743-0772 EnvirofriendlyJ Battery Shoprider, the innovative leader in powered mobility, is t

Page 24

v012007jnb 30 SHOPRIDER SERVICE MANUAL 2007 1-800-743-0772 7100 Loss of comms to the joystick, check the joystick cable. Problem may be in joystick

Page 25

v012007jnb 31 SHOPRIDER SERVICE MANUAL 2007 1-800-743-0772 A10 Trip Type 10 – High Battery Voltage This occurs when the controller detects tha

Page 26 - VR2 CONTROLLER

v012007jnb 32 SHOPRIDER SERVICE MANUAL 2007 1-800-743-0772 A16 Dual Attendant Module Trip The power module or the joystick module could be defective

Page 27 - PILOT CONTROLLER

v012007jnb 33 SHOPRIDER SERVICE MANUAL 2007 1-800-743-0772 OTHER CONDITIONS This section covers conditions that are not displayed as trip codes or on

Page 28

v012007jnb 34 SHOPRIDER SERVICE MANUAL 2007 1-800-743-0772 BASIC TESTS After a repair has been completed, the following tests should be ca

Page 29

v012007jnb35SHOPRIDER SERVICE MANUAL 20071-800-743-0772Stop the wheelchair and reverse down the gradient. While on the gradient release the joystick a

Page 30

v012007jnb 36 SHOPRIDER SERVICE MANUAL 2007 1-800-743-0772 SERVICING OF DEFECTIVE CONTROLLER SYSTEMS There are no serviceable parts in any of

Page 31

v012007jnb 4 SHOPRIDER SERVICE MANUAL 2007 1-800-743-0772 How To/When To Charge Table –EnvirofriendlyJ Battery & SLA Batteries are ready to wor

Page 32

v012007jnb 5 SHOPRIDER SERVICE MANUAL 2007 1-800-743-0772 CHARGERS -or- 2-amp Charger: Off-board transformer type SLA battery charger. Red light=Po

Page 33

v012007jnb 6 SHOPRIDER SERVICE MANUAL 2007 1-800-743-0772 ELECTROMAGNETIC BRAKE Brake designed to lock the motor upon release of accelerator (throttl

Page 34

v012007jnb 7 SHOPRIDER SERVICE MANUAL 2007 1-800-743-0772 PWC 6Runner #888WNLM/WNLL Drive Train BRAKE WITHOUT MICRO-SWITCH PWC Jetstream #888WAM/WAL

Page 35 - NO POWER TEST

v012007jnb 8 SHOPRIDER SERVICE MANUAL 2007 1-800-743-0772 SCOOTER Dasher 3 or 4 or 9 #GK8-3 or GK8 or GK73 Drive Train BRAKE WITH MICRO-SWITCH SCO

Page 36 - Keypad Replacement

v012007jnb 9 SHOPRIDER SERVICE MANUAL 2007 1-800-743-0772 ELECTRIC MOTOR A motor that converts electricity to mechanical work The electric motor

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